Due to “stuff happening” I took a two-week break from any rehab work. In the meantime I worked on some of my equipment.
The leakage problem with the Froehle tube was the fit of the fairly hard plastic gasket and the cylinder. It was trying to seal against the sharp edge on the inside of the cylinder; when I tried to pull a vacuum on it, it just pulled away from the cylinder and leaked. Later I noticed that what I thought was dried lubricant on the face was actually a thin layer of adhesive, but while it was stuck slightly to the cylinder it hadn’t stuck to the gasket at all.
I briefly considered silicone sealer, then ordered some Shapelock plastic off eBay. Someone here mentioned it in a thread a few years ago; when I looked it up it sounded useful. It’s fairly expensive stuff; it comes in little pellets, about $30 for a bag with two cups or so of plastic after shipping. There are generics out there for a bit cheaper. The trick with the Shapelock is that you put the pellets into hot water, whence they turn into a glob of tacky clear plastic. The water doesn’t have to be all that hot - “that’s pretty warm” instead of “juggle like a potato.” When it cools off it turns white and quite hard. The working time is close to five minutes before it moves from “squishy” to “too firm to mold any more.” The other trick is, you just put it back into hot water and it softens back up according to how hot you get it. I put the end of the tube into water to soften the Shapelock back up a couple of times as I was working with it.
note to self: don’t plan on a retirement career as a sculptor…
I did a bunch of auto body work with plastic filler back in the old days, “Bondo” was the popular brand then. I kept expecting the Shapelock to set up like Bondo, but it softened right back up each time I dunked it. For some reason I found that to be hilarious. I would have killed for something like this for bodywork.
When the Shapelock is very hot it’s fully clear and tacky enough to want to stringy and want to stick to your fingers. As it cools it gets less tacky and milky colored. I found it most convenient to judge the temperature by watching the color. You don’t have to get it so hot it’s sticky, just dip it back in the bowl of hot water whenever it gets too form to easily mold.
I’ll find other uses for the stuff. If nothing else, it’s just fun to play with…