homemade cylinder
Greetings!
I recently bought the PumpWorx pump, gauge and cylinder from LeLuv. The cylinder I purchased was 2-1/4” I.D. (inside diameter) x 9” long.
After reading here, I decided to get a 2” I.D. cylinder, and chose to make it instead of ordering it from an online vendor. I purchased a 12” piece of 2” ID x 1/8” wall clear polycarbonate tube from McMaster-Carr (#8585K28) along with a plastic hose Barb (6mm barb x 1/4” male pipe thread) the McMaster-Carr part number is #5218K266.
I covered the tube in 2” painters tape to keep it clean and sawed it off at a hopeful 9-1/2”. Having a machine shop, I lathe turned the ends square and neatly chamfered them, but those without such tools could accomplish the task with files and sandpaper…
I also machined an end plug from scrap PVC bar stock that is threaded to accept the barbed fitting. It was ultimately glued into the end of the cylinder.
Here’s the fun part though; the end that sits against the body needed to be smooth and comfortable. I fired up a basic propane “plumbers torch” and gently heated the last 2” of the polycarbonate tube by rolling it in my hands about an inch about the flame. Though a hot air gun would have been better, I didn’t own one.
After about a minute of heating the tube, I shoved it over a metal funnel to initiate the flare. Once the flare was started, I re-heated it for another 20-30 seconds and then pressed the flare against a smooth block of wood to flatten it out.
Voila! A perfectly smooth and neatly flared tube!
I would love to post a couple pictures, but I believe that I’m too new to do so. If anyone wants to try something like this, I’ll be happy to help. I’ve toyed with the idea of making the pvc end plugs in quantity, but it’s also something that could easily be 3d printed!
Cheers!
-Horseman1978-
BPEL 6-3/4" MEG 5-1/4" on 8-2021. Goal: 7-3/4" to 8"BPEL x 5-1/2" MEG
5'-11" and 190# and working back down to decent ab definition. I expect this around 178#.