I made a similar hanger recently. For kicks, I used all the hardware from my Bib Starter, nut for nut, bolt for bolt, washer for washer, and transferred it over to homemade sides of flat pvc. I was curious. What would plain sides with Bib hardware be like? Would it function at all?
Did it work? Yes.
Was it as comfortable as the Bib? No.
Two major issues stood out when testing it with light/moderate weight:
1) The leading edge of the hanger that sets on or near the sides of the head was too narrow and sharp.
My idea for improvement was to line the hanger with leather and extend it to wrap around the leading edge, which would both widen and pad it. I also considered reshaping the edge to better match the contour of my glans prior to attaching the leather. I like Piet’s tubing solution, which seems even simpler, but I haven’t tried it.
2) The sides seemed a little too flexible, which I thought might be remedied in part by using two top bolts instead of one. Two bolts should allow for better grasping of the internal shaft and also more precise toe adjustment in this case. One bolt doesn’t seem to be enough with such flexible sides.
I didn’t have any problem with my hinge splaying. Piet’s hinge is approximately the same size as Bib uses.
In chat (yes, we have chat here), Piet and I figured his pvc being more flexible is likely the cause of his hinge widening. I’m not sure what pipe he is using. My hanger sides were made from slices of white, 2” schedule 40 pvc pipe, heated in an oven and mashed flat.
IMO, mine turned out to be about the minimum rigidity needed at these dimensions. I didn’t hang with it long enough to see how well it holds up with repeated use. A thicker material or a double layer of the pipe may work better. I wouldn’t recommend using anything more flexible than what I tried, especially for those of us who crank a hanger down quite tight to get a good hold.
Stevie,
I doubt those bolt heads inside cause any trouble.
I attached my straps to the sides the same as the Bib hangers, with the bolt heads inside. I didn’t have any other lumps, bumps or lining inside the hanger. The bolt heads looked like they might be uncomfortable, so I decided to pare them down a bit with a grinder. I did, but in the process the bolt heads got hot and sank into the plastic a bit. They countersank (or is that sunk?) themselves. Perfect. They still protruded slightly above the surface, but I couldn’t feel them at all when hanging.